Assembly of Components

The big picture always in view.

Component assembly

We offer you not only the production of individual parts, but also the assembly of entire component modules. Our highly-experienced staff will assemble preseries and small batch series of rear lights and headlights for the automotive sector, for example, as well as all kinds of vehicle interior modules such as centre consoles, door panels and air vents. For other sectors, such as the aerospace industry, we also produce complex assemblies consisting of approximately 3,500 components per aircraft. We then assemble, pre-paint and deliver these components to our customers – so you benefit from our professional assembly and of course from our full-service coverage. Upon request, we’ll also procure all purchased parts such as electronics, brackets and lamps for you as well as logistics services. From delivery in the right packaging to labelling in accordance with your requirements, your personal Hofmann contact will make sure that your workflow runs smoothly.

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Any questions?

Our Project-team is looking forward to advise you.

Tel.: 09571 949 0
Fax: 09571 949 109

Mail: projekt@hofmann-imm.de

Your advantages

  • The units are fully functional, aligned with one another, assembled, tested and ready for installation.
  • Full service from one source
    • Material and process-oriented design adaptation
    • Manufacture of tools and appliances
    • Procurement or production of required components using a variety of technologies, such as 3D printing and vacuum/injection moulding
  • Services tailored to your specific needs
    • Assembly staff with special know-how and first-class qualifications
    • Separate, flexibly-convertible assembly areas, such as a lighting room, adhesive chamber, grinding and dirty areas, production lines for small parts or large components and many more
  • Highest quality thanks to complete documentation
    • Standardised checklists
    • Quality gates and product-specific control procedures
    • Fully automated test equipment and test rigs where required

Here are just a few of the many procedures we can offer you:

Hand assembly of various component modules

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  • Various assembly lines for small and large components
  • Different areas for lighting, ventilation and door units, aerospace assemblies and more
  • Workstations for assembly by hand
  • Stationary and mobile ultrasonic welding equipment
  • Ultrasound cutters

ESD workstations

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  • ESD-compliant workstations and areas for processing electronic components

Foaming of sealing profiles

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  • Plasma pre-treatment
  • Self-sealing
  • Two-component foam

Joining of plastic parts

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  • Ultrasonic welding
  • Vibration welding
  • Heated element welding
  • Laser beam welding

Laser component trimming

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  • Sprue removal
  • Creation of variants

Quality control

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  • Testing for leakages
  • Functional testing of electronic components
  • Use of product-specific testing machines for checking series production parts (where required)

Logistics processes

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  • Complete procurement logistics for your project
  • Project and customer-specific documentation and labelling
  • Information logistics
  • Article-specific packaging
  • Picking of variants according to your specifications
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